Ponoko - Items by madebydan tagged with CNC

Moon nut

madebydan — Sat, 13 Aug 2011 00:48:07 GMT

This is the 3D file for the Moon Nut mentioned here - http://support.ponoko.com/entries/20362096-cnc-routing-joint-examples It should be printed from Durable plastic. It has an M10 1.5mm pitch thread inside the hole.

Lounging chair

madebydan — Fri, 12 Aug 2011 23:20:30 GMT

QUICK OVERVIEW A comfy chair for lounging in on a hot summers day. Assembly and finishing required. Make the plywood parts of this chair now from 18mm/0.74" Baltic Birch plywood - http://www.ponoko.com/make-and-sell/show-material/337-plywood-baltic-birch This product includes 2 design files for making this chair. You will need to source the hardware for assembling the chair, sand and finish the plywood pieces and source the cushions yourself. See below for details. HOW TO MAKE THESE DESIGNS YOURSELF   1) Click the “Add .eps Files” button below to add these downloadable designs to your Ponoko account. 2) From within your Ponoko account, add your material choices to each design file. See below for guidance on the material type, thickness and sheet size you should choose. 3) Click ‘Make it’ to get an instant online price, then proceed to checkout. These downloadable designs will then be cut on the CNC Router, packaged and shipped to your door. And if you want to customize these designs, then click the "Download" button below, tweak the designs as you see fit, then upload them to get an instant online price to get them made and delivered to your door. WHICH MATERIALS TO SELECT? These 2 downloadable designs will give you all the of CNC plywood parts you need to make one chair. After you add the designs to your Ponoko account, you can make each one from the following material types, thicknesses and sheet sizes: File: chair_p5_18mm_birch.eps Material: Select 1 x P5 sheet of 18mm/0.74" Baltic Birch File: chair_p4_18mm_birch.eps Material: Select 1 x P4 sheet of 18mm/0.74" Baltic Birch MAKING COST ON BALTIC BIRCH (WITH A FREE PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $114.47 Materials: $124.00 Total: $238.47 + postage and packaging MAKING COST ON BALTIC BIRCH (WITH A PRIME PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $77.26 Materials: $124.00 Total: $201.26 + postage and packaging HARDWARE AND CUSHIONS Bolts - http://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Daps&field-keywords=m6+x+30+button+cap&x=0&y=0 Insert Nuts - http://www.amazon.com/-Z-LOK-Threaded-Insert-M6-1-0/dp/B002WC8TT8/ref=sr_1_4?s=industrial&ie=UTF8&qid=1313186357&sr=1-4 Cushion - http://www.ikea.com/us/en/catalog/products/70143406 (These fit perfectly on the base. For the back you can trim it down and resew the cover to make a smaller cushion Or get custom made cushions) TOOLS YOU'LL NEED FOR ASSEMBLY Battery Drill Drill bits Hex Keys Sandpaper ASSEMBLY INSTRUCTIONS (Work in progress) Assemble pieces as a dry run/press fit. Using the holes in the side pieces to drill ~0.25" holes into the base and back Take chair apart Drill hole bigger according to the guide for the insert nuts Insert the nuts into the holes Reassemble using the bolts to hole the chair together. DISCLAIMER Use this design at your own risk. I take no responsibility for any injuries that occur from using this product. I have made one of these and assembled it. The design should go together but variations in material thicknesses may mean that the joints are too tight or to loose. If the pieces do not fit together use a chisel to widen the holes that the tabs fit into.

Makerbot Designs for acrylic

madebydan — Mon, 17 May 2010 02:11:33 GMT

QUICK OVERVIEW Download (and customize) the design files for the laser cut chassis parts, and make them yourself from: 0.177"/4.5mm Acrylic - http://www.ponoko.com/make-and-sell/materials#24 MY COMMENTS After making an Acrylic Makerbot chasis and fully assembling it with all the electronics etc, I found there were a few issues in the files. There was one bit missing and some holes that didn't line up. The other main issue with making in acrylic was that the thickness is 0.5mm less than the Birch that Makerbot Industries use. This resulted in the bolts bottoming out at the end of the t-slot. I have increase the length of these slots and added some radii to hopefully reduce the risk of cracking. I also used rubber washers on the case so I wouldn't over tighten it. HOW TO MAKE THESE DESIGNS YOURSELF   1) Click the “Add .svg Files” button below to add these downloadable designs to your Ponoko account. 2) From within your Ponoko account, add your material choices to each design file. See below for guidance on the material type, thickness and sheet size you should choose. 3) Click ‘Make it’ to get an instant online price, then proceed to checkout. These downloadable designs will then be laser cut, packaged and shipped to your door. And if you want to customize these designs, then click the "Download" button below, tweak the designs as you see fit, then upload them to get an instant online price to get them made and delivered to your door. WHICH MATERIALS TO SELECT? These 8 downloadable designs will give you all the of laser cut parts you need to make one CupCake CNC chassis. After you add the designs to your Ponoko account, you can make each one from the following material types, thicknesses and sheet sizes: THE BODY: 1) Body 1 File: makerbot-body-P3-5mm-acrylic-01.svg Material: select 1 x P3 sheet of 0.177"/4.5mm Acrylic 2) Body 2 File: makerbot-body-P3-5mm-acrylic-02.svg Material: select 1 x P3 sheet of 0.177"/4.5mm Acrylic 3) Body 3 File: makerbot-body-P2-5mm-acrylic-03.svg Material: select 1 x P3 sheet of 0.177"/4.5mm Acrylic 4) ZStage File: makerbot-zstage-P2-6mm-acrylic.svg Material: select 1 x P2 sheet of 6mm clear acrylic 5) Build Surface File: makerbot-buildsurface-P1-3mm-acrylic.svg Material: select 1 x P1 sheet of any 3mm acrylic ((this is optional as Makerbot send these out in one of their kits. I found the holes didn't match though so made a new one)) THE PLASTRUDER: ((Clear acrylic works best for the Plastruder so you can see what is happening inside)) 6) Plastruder 1 File: makerbot-plastruder-P1-5mm-acrylic-01.svg Material: select 1 x P1 sheet of any 4.5mm acrylic 7) Plastruder 2 File: makerbot-plastruder-P1-5mm-acrylic-02.svg Material: select 1 x P1 sheet of any 4.5mm acrylic 8) Plastruder 3 File: makerbot-plastruder-P1-3mm-acrylic-03.svg Material: select 1 x P1 sheet of any 3mm acrylic MAKING COST ON ACRYLIC (WITH A FREE PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $323.23 Materials: $69.26 Total: $392.62 + postage and packaging MAKING COST ON BIRCH (WITH A PRIME PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $224.74 Materials: $69.26 Total: $294.01 + postage and packaging Of course, if you feel adventurous, feel free to try your own combinations of materials to make something uniquely yours! And when you combine these designs with the following two, you'll have everything you need to make your CupCake CNC build go perfectly ... Cupcake CNC Basic Electronics Kit: http://www.ponoko.com/showroom/MakerBot/cupcake-cnc-basic-electronics-kit-4242 CupCake CNC Deluxe Electronics Upgrade Kit: http://www.ponoko.com/showroom/MakerBot/cupcake-cnc-deluxe-electronics-upgrade-kit-4243 Note: All of MakerBot's designs are released under the GPLv3 license which is very similar to the Creative Commons Attribution Share Alike license available here. The main thing, as mentioned above is that if you make modifications you have to republish your design files! Publish your modified files on this site (Ponoko) or on Thingiverse, by signing in to Thingiverse and pushing the "I Made One" button here: http://www.thingiverse.com/thing:457

Makerbot Designs for Birch Plywood and Bamboo

madebydan — Thu, 08 Apr 2010 01:36:00 GMT

QUICK OVERVIEW Download (and customize) the design files for the laser cut chassis parts, and make them yourself from: - Birch Plywood: http://www.ponoko.com/make-and-sell/show-material/84-veneer-core-double-sided-birch - Bamboo: http://www.ponoko.com/make-and-sell/show-material/82-bamboo-natural MY COMMENTS So in anticipation of getting the "Basic Electronics Kit" - http://www.ponoko.com/showroom/MakerBot/cupcake-cnc-basic-electronics-kit-4242 from Makerbot, I whipped up a Birch plywood body to see how it would work. The original files in the Makerbot showroom have the tabs and holes drawn for 5mm material. The Ponoko Birch measures 5.3mm so I figured that with laser kerf the holes would come out at about 5.2mm. I guessed that would be close enough to get body together. Well, that 0.1mm difference was enough to be difficult. Having worked with plywood for many years I knew I could use a rubber mallet to nudge the pieces to together without anything breaking. If I were using the bamboo this would not have been possible as it is not a ply construction and therefore can break along the grain, especially where a short grain situation created. There were some cosmetic issues because of the tight joints which I have shown in the 3rd photo. some of the veneer around the holes broke out but it is nothing that will affect the structural performance of the machine. So anyway, I have adjusted the files so that the holes for the tabs are drawn at 5.3mm. This should work better with the Birch and Bamboo in the Ponoko catalog. There may be other areas where the 0.3mm difference in material thickness multiplies to cause tight parts. For instance, the panel that covers the power supply seemed tight but I can't make adjustments there until I get a power supply and the other hardware to know how that part goes together. And of course thickness variations in the material can make things difficult at any time. HOW TO MAKE THESE DESIGNS YOURSELF   1) Click the “Add .svg Files” button below to add these downloadable designs to your Ponoko account. 2) From within your Ponoko account, add your material choices to each design file. See below for guidance on the material type, thickness and sheet size you should choose. 3) Click ‘Make it’ to get an instant online price, then proceed to checkout. These downloadable designs will then be laser cut, packaged and shipped to your door. And if you want to customize these designs, then click the "Download" button below, tweak the designs as you see fit, then upload them to get an instant online price to get them made and delivered to your door. WHICH MATERIALS TO SELECT? These 8 downloadable designs will give you all the of laser cut parts you need to make one CupCake CNC chassis. After you add the designs to your Ponoko account, you can make each one from the following material types, thicknesses and sheet sizes: THE BODY: 1) Body 1 File: makerbot-body-P3-5mm-ply-01.svg Material: select 1 x P3 sheet of 5mm plywood or Bamboo 2) Body 2 File: makerbot-body-P3-5mm-ply-02.svg Material: select 1 x P3 sheet of 5mm plywood or Bamboo 3) Body 3 File: makerbot-body-P2-5mm-ply-03.svg Material: select 1 x P2 sheet of 5mm plywood or Bamboo 4) ZStage File: makerbot-zstage-P2-6mm-acrylic.svg Material: select 1 x P2 sheet of 6mm clear acrylic 5) Build Surface File: makerbot-buildsurface-P1-3mm-acrylic.svg Material: select 1 x P1 sheet of any 3mm acrylic THE PLASTRUDER: 6) Plastruder 1 File: makerbot-plastruder-P1-5mm-acrylic-01.svg Material: select 1 x P1 sheet of any 4.5mm acrylic 7) Plastruder 2 File: makerbot-plastruder-P1-5mm-acrylic-02.svg Material: select 1 x P1 sheet of any 4.5mm acrylic 8) Plastruder 3 File: makerbot-plastruder-P1-3mm-acrylic-03.svg Material: select 1 x P1 sheet of any 3mm acrylic MAKING COST ON BIRCH (WITH A FREE PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $163.57 Materials: $51.90 Total: $215.47 + postage and packaging MAKING COST ON BIRCH (WITH A PRIME PONOKO ACCOUNT) To make these designs using the materials noted below will cost you: Making: $110.41 Materials: $51.90 Total: $162.31 + postage and packaging Of course, if you feel adventurous, feel free to try your own combinations of materials to make something uniquely yours! And when you combine these designs with the following two, you'll have everything you need to make your CupCake CNC build go perfectly ... Cupcake CNC Basic Electronics Kit: http://www.ponoko.com/showroom/MakerBot/cupcake-cnc-basic-electronics-kit-4242 CupCake CNC Deluxe Electronics Upgrade Kit: http://www.ponoko.com/showroom/MakerBot/cupcake-cnc-deluxe-electronics-upgrade-kit-4243 Note: All of MakerBot's designs are released under the GPLv3 license which is very similar to the Creative Commons Attribution Share Alike license available here. The main thing, as mentioned above is that if you make modifications you have to republish your design files! Publish your modified files on this site (Ponoko) or on Thingiverse, by signing in to Thingiverse and pushing the "I Made One" button here: http://www.thingiverse.com/thing:457