Laser Cut Success Stories: Akujin Corps Etsy Store

How to quit your day job and find success with niche laser cut products 

akujincorps - laser cut glasses

Robert Overstreet was once a mild mannered IT consultant with a passion for cosplay on the side, but thanks to some clever design thinking and effective use of the Ponoko Personal Factory, his Akujin Corps Etsy store has turned into a serious full-time business.

Akujin Corps specialises in laser cut acrylic glasses for cosplay enthusiasts. The designs are inspired by the dynamic characters from various anime, comics and other media – a wildly creative culture where everyday boundaries blur with fantastical action and adventure.

Let’s take a look at Robert’s journey and reflections on his laser cutting experience with Ponoko.


How did you get started as a designer and seller on Etsy?

To be honest I do not recall how I found Etsy. I expect it was mentioned somewhere while looking for alternatives to eBay.

What was the inspiration behind your product?

I started going to conventions in the mid-1990s. As cosplay started becoming more common over the next few years I noticed a lot of Vash cosplayers did not have glasses or had poor replicas. I searched online and found the official movic replicas selling on eBay for $150-$300 and the poor replicas selling at about $90. I bought up a few pairs of similar looking glasses and modified the arms and started selling them for $20 on eBay. I did not make a lot, but I made enough to afford buying more glasses to modify as well as my anime, comics and games.

What led to you try Ponoko?

Before I found Ponoko my products were very limited. I mostly worked with existing products that I purchased modified, then resold.

In 2012 I discovered Ponoko. Now I could design and cut acrylic and started making unique designs instead of modifying existing products. When business started picking up in late 2013 I had to choose between working full-time in IT for the county or my glasses. Certain circumstances came up and I put in my two weeks notice with the county and have been making glasses since.

What are the top 3 things you love about Ponoko? Why?

The simple design requirements, the great customer service, and a fairly decent number of materials to choose from.

The design requirements are easy to understand and work with in inkscape which is free. Files can be created saved edited without expensive software or conversion.
It is not unusual for me to receive product and let it sit for a few days before I need to assemble a piece from the lastest Ponoko delivery. Sometimes I find my acrylic parts are damaged under the original paper by the manufacturer. When I contact Ponoko about this issue or other issues like product broken in the mail or cut in the wrong color which both very rarely occur, I never have any trouble getting in touch with Ponoko’s customer service who quickly arrange for a replacement. The number of materials to choose from in acrylic alone is pretty great. I have only run into a few instances where color limitation was an issue and in those cases Ponoko was willing to help me with a custom order.

How did you make (and sell) your glasses before Ponoko? How is this different from your Ponoko process?

From 1996 until 2012 I worked with existing products modifying them to create new products. I believe I had about 17 unique products until I started working with Ponoko. After the discovery of Ponoko in late 2012 I went from making a few different products to hundreds of unique items in less than a year.


How long does it take to go from: (i) idea to design; (ii) design to prototype; (ii) prototype to product; (iv) product to first customer (or media attention)? How do these 4 speeds compare to doing this without Ponoko?

With Ponoko, From idea to design takes an hour or two, and design to prototype takes about a week. If the design works out I also end up with a product at this point. If the design does not work out I am looking at another hour or two fixing issues with the design and another week waiting for the revised design to be delivered. Once I have a new product listed on Etsy I usually have my first order within a week. Without Ponoko or a similar service my business does not exist.

What advice do you want to give to other designer/sellers?

Do not take criticism and feedback personally, but do not let people walk all over you either. Customer service is important but you should expect to be treated respectfully by your customers as well.


So now that you know the story behind Akujin Corps, you can find the current range of laser cut cosplay glasses on Etsy.

If you’re inspired by Robert’s success to try laser cutting your own products, head over to the Ponoko Personal Factory and start making today.


Exciting New Materials: 3 Glitter Acrylics and Blonde Bamboo Ply

A little glitz and glamour is coming your way, USA. We’ve just released 3 glitter acrylics that look amazing for jewelry projects or anything that needs a little sparkle to standout.

Acrylics are hard and stiff plastics that can be cut with precision for small jewelry like earrings or tableware, electronics enclosures, conference badges, signage, book covers, POS displays and more. They’re non-toxic and even recyclable in some areas.

Acrylic Glitter Black

This striking new acrylic can give extra depth to your projects. The transparent black acrylic has flecks of black glitter that reflect light. It a great option for keychains such as in the example we have.

Acrylic Glitter Silver

This transparent silver acrylic has flakes of silver in it that catch the light and make it shimmer — making it feel just a little bit more special than regular acrylic material. It really looks lovely as a pair of posh earrings.


Acrylic Glitter Gold

This transparent acrylic with specks of gold glitter look amazing on different projects. You can use it for your wedding products such as cake toppers or as a phone cover for that extra bling.


One of our most popular materials – the blonde bamboo – is now available in New Zealand.

Blonde Bamboo


We’ve been seeing a lot of cool projects getting made with this material. Here’s an example from Iluxo that we really love.

blonde bamboo ply


Got any ideas for what you want to make with these new materials? Tell us about it in the comment section.

How To Make Your Own Laser Cut Precision Tools

Taking measures into your own hands

Just Add Sharks Laser Cut Caliper

How do you know if your projects are as precise as can be? While we can get a certain level of control by squeezing our fingers together and taking an educated guess, sometimes you need the cold hard facts. That’s where measuring devices such as vernier callipers come in handy to narrow down the numbers.

Inspired by some 3D printed measuring tools they had seen, the guys over at Just Add Sharks fired up their lasers to cut a set of fully functional callipers (above) from 1.5mm birch ply. The components were laser cut and glued together, and then to round things off an additional set of radius guides (below) allow for internal and external radii to be checked for accuracy.

Just Add Sharks radius guides

Looking for a fun weekend project? The files for these laser cut precision tools can be downloaded from the source article at Just Add Sharks, so head over there if you’d like to make your own laser cut measuring guides in your material of choice from the Ponoko Personal Factory.

via Just Add Sharks

Spend $50 or More at Ponoko, Get a FREE $50 Making Voucher

An Independence Day Deal For The Independent Designer

Independence Day Promo - Laser Cutting Promo

The independent designer’s favorite deal is back! This summer, let’s celebrate Independence Day with a FREE $50 making voucher.  

To Get Your $50 Making Voucher:

  1. Log in to your Ponoko account. If you don’t have one, sign up for free here.
  2. Place a $50 minimum order at the Ponoko US or NZ hub.
  3. Type ‘JULY16’ in the coupon box while checking out, and we’ll email your $50 Making Voucher.

Things You Should Know:

Offer good for making stuff with laser cutting at Ponoko. Showroom or sample store purchases do not qualify. $50 minimum does not include shipping. Other coupon codes or vouchers cannot be used with this offer. Offer good at Ponoko US and NZ only. Offer also valid for Ponoko Prime accounts. Offer starts 8:00am Pacific Time on June 4, 2016 and ends at 11:59pm Pacific Time on July 4, 2016.

About The Free Making Voucher:

Promotional voucher redeemable until Sept 4th, 2016. Promotional making voucher is good for a future laser cutting order, not the initial $50 order. One promotional voucher per account. (Making Vouchers are good on making costs only.)

3 New Materials To Inspire New Projects: Peel & Stick Veneers

Sticker Products

Need something new to inspire your next laser cut wood project? Can’t find the right material that offers flexibility and versatility? Check out our latest additions to our material selection. The wood design on these peel & stick veneers offer incredible detail.

The premium grade real wood veneer has a pressure sensitive adhesive backing. The veneer is quite flexible along the grain and can be applied to curved surfaces. They’re great for jewelry projects, to stick on to acrylics or to create amazing 3D stickers. Your imagination is the only limit to you how you can use the walnut, bamboo amber and bamboo blonde peel & stick veneers for your next laser cut wood project.

Click on the images below to get all the details on our new premium peel & stick veneers.

Peel & Stick Veneer – Walnut

Walnut has rich, chocolate hues, auburn undertones, and beautiful grain patterns that make it appealing as material for projects that need stronger color contrast.

laser cut wood veneer

Peel & Stick Veneer – Bamboo Amber

Bamboo has a beautiful fine grain which may have some visible joints on the surface to break up the grain — giving it a unique appearance. The Amber version has a  golden brown color, a great choice for neutral-looking jewelry projects.

laser cut wood veneer - bamboo amber

Peel & Stick Veneer – Bamboo Blonde

The natural occurence of joints on this other new bamboo is also a welcome break from the fine grain. It has a golden color that is a few shades lighter than the Amber version.

laser cut wood veneer - bamboo blonde



We’d love to know your ideas for things you can make with these new materials. Comment them below.

How To Make a Customized Jigsaw Puzzle

Laser Cut Educational Toys

laser cut puzzle 1

Personalised toys can make a great gift, adding something unique and memorable to show how much you care. It’s one of those things that many people think about doing, but never take the first steps to actually make it happen. Let’s take a look at how easy it can be to put together a personalised laser cut educational toy.

As you can see in this guide on Instructables, it is possible to achieve a highly resolved, professional-looking outcome even for those who are new to laser cutting. The guide, written by Ponoko’s own Dan Emery, walks through a process of creating the cutting pattern for the jigsaw pieces using Inkscape, and then building a custom map section that will become the laser etched details.    (more…)

Get Creative with 3 New Two-Color Acrylics

Have you seen our latest two-color acrylics in modern tones? We hope these spark your creativity and inspire you for your next laser-cut project. Our new acrylics are 0.8 – 2.1mm thick. With a thin layer of a different colored plastic on top. Engraving reveals the second acrylic color underneath. This results in a dramatic effect perfect for making jewelry, tableware, electronics enclosures, conference badges, signage, book covers, point of sale displays and more.

We have three new two-color acrylics available:

White on Black


Brushed Silver on Black 


Black on White


What we love about the two-color  acrylic is how it changes the overall look of the finished product. Here’s a great example of brushed silver on black:

Promo products


A Special Boxing Day 2015 – Get 30% Off

Your Christmas Gift From Ponoko.

Screenshot 2015-12-24 07.16.32
We’re celebrating Boxing Day with a happy one-day deal:

From midnight tonight until 11:59pm tomorrow, you’ll get 30% off the making cost of any laser cutting order when you use this code – W1WRYS – at checkout here.

Happy Boxing Day!

Note: Discount good for 30% off the making costs of your order. Offer good for Free Personal Factory accounts only.

Cirque du Soleil Want YOUR Product Design Ideas!

Screenshot 2015-12-24 06.13.50

Today we present the second opportunity for our design/make community to earn money in a new way.

You’ll design a unique departing gift for the incredible team of the Cirque du Soleil production of Quidam – an escape into a world of imagination

This comes as a result of us launching a new service for event marketers and businesses to design and make promo products from scratch, using our design/make community of 150,000 creative minds!

Your Design Challenge

Here’s your design challenge – including your audience, your goal, payment and process.

The timeline is kinda a now thing …

Portfolio Submissions Close Monday January 4th 2016 at 5pm PT

See how to submit your portfolio, along with available materials & design requirements.

This is another of what we hope will be many opportunities for you to earn a living from your product creativity online with our new service to match the $23 billion annual promotional products market with our custom product design community.

We hope you get in behind this second one to continue to send us the signal we’re on the right track for you …

Entrepreneur turning hobby into novelty toy and apparel company

Robots! Yeah!

Imagine a community of robots; from helpers to dance masters to happy companions and more. What stories would they tell? What journeys would they embark on, as their world and ours merge into one fantastical creative adventure?

The characters from RoboMustache were created and designed by Charles Wade of Greensboro NC, and they are working their way into the hearts and imaginations of young robot enthusiasts one laser cut assembly kit at a time.

It all started with the Helper Bot

GREENSBORO, NC — After graduating from college, designer and maker, Charles Wade, began his hobby by making unique animal stickers, which later morphed into woodcraft and papercraft creations. During a test for one of his woodcrafts he designed and built a poseable wooden robot. The Helper Bot was born.

With the creation of the Helper Bot, Wade began experimenting with other ideas. After receiving feedback and appreciation for his work, he created more robots and designed assembly kits that would allow others to build his creations.

Resurrected from the scrapheap in a derelict factory

Wade has cultivated his hobby into a career by establishing RoboMustache; a collection of wooden robot assembly kits, accessories and merchandise. More than a collection of novelties, the RoboMustache hints at a rich world of storytelling as well. Coined from a found project in a derelict factory, as the company grows, so will the RoboMustache universe. The story will expand to tell more about the existing robots and bring in new robots along the way.

The most mustchioed  ‘Staff Pick’ on Kickstarter

Wade is crowdfunding the project to take the RoboMustache universe to the next level. The Kickstarter launched Dec. 4, 2015 and runs through the new year. Rewards for backers include assembly kits for each of the RoboMustache characters, laser cut in bamboo ply by Ponoko.

For more information on RoboMustache, visit or email To see the Kickstarter, visit