TheMoonLab: Dream Jewelry Pieces Come To Life With Laser Cutting

Etsy Seller Combines Science + Pop With A Side Of Quirk To Create A Fun Jewelry Line 

The Secret of NIMH Necklace

Aeryn of TheMoonLab had a dream. She wanted to create unique jewelry pieces that she had always wanted for herself–things that don’t even exist yet on the market.

She began her search online for a laser cutting company that could work with colored acrylics. When she came across Ponoko and found that we work with different types of materials from acrylics to wood and stainless steel, she knew she found the right personal factory to work with for her business.

Making The Dream A Reality With Laser Cutting

Her dream pieces finally came to life with Ponoko’s help. Her product lines have a lot of original designs and some that are inspired by movies and shows. “My favorite piece is something I’ve wanted ever since I was a little girl, and it was inspired by the necklace from the film The Secret of NIMH. It’s this amazing red medallion with an inscription on the back. I had to hunt around for the perfect cabochon to use for the red stone, and when I finally finished the piece it really felt like an accomplishment to me,” Aeryn says.

Working with Ponoko also allowed Aeryn to push the boundaries of creativity and really try out new things. “I also experimented using glowing powders with my resin so many of my pieces glow in the dark,” she says. “Or I include LED lights because I am in love with light and color!”

Saturn Laser Cut Necklace

The saturn necklace is an example of the combination of glowing resin and stainless steel.

LED heart necklace.

The glowing heart pictured includes an LED light. These are also available in blue and purple.

Precision cutting also let her explore the world of 8-bit video game translated as jewelry pieces. “Growing up I would have loved to own a necklace based on my favorite games, so these are some of the things I love designing,” she says of this line.

Retro lasercut necklace

Why TheMoonLab Loves Ponoko

Aeryn says of her experience with Ponoko: “My first run of stainless steel pieces from Ponoko came out so wonderfully that I kept submitting designs and ordering more. I am more than pleased with the services, and for the price it really can’t be beat. They are very attentive with customer service and offer a lot of great advice for anyone who is just starting out and maybe not sure what they want. The look and also thickness of the stainless steel is absolutely perfect for my products. I will continue to use them and would recommend them to anyone looking to have designs cut from acrylic, wood or stainless steel!”

What To Expect In The Near Future

More amazing designs are definitely coming soon. Some popular designs that sold out are going to be back in stock at the beginning of October, so keep an eye out.

We love these pieces that are popular with gamers and anime lovers.

Laser Cut Kodama Necklace

Laser Cut Kodama Necklace


Laser cut Moogle necklace

Laser Cut Moogle Necklace


Laser cut Totoro necklace

Laser Cut Totoro Necklace


Find out more about Aeryn and TheMoonLab at 


Laser Cut Success Stories: Akujin Corps Etsy Store

How to quit your day job and find success with niche laser cut products 

akujincorps - laser cut glasses

Robert Overstreet was once a mild mannered IT consultant with a passion for cosplay on the side, but thanks to some clever design thinking and effective use of the Ponoko Personal Factory, his Akujin Corps Etsy store has turned into a serious full-time business.

Akujin Corps specialises in laser cut acrylic glasses for cosplay enthusiasts. The designs are inspired by the dynamic characters from various anime, comics and other media – a wildly creative culture where everyday boundaries blur with fantastical action and adventure.

Let’s take a look at Robert’s journey and reflections on his laser cutting experience with Ponoko.


How did you get started as a designer and seller on Etsy?

To be honest I do not recall how I found Etsy. I expect it was mentioned somewhere while looking for alternatives to eBay.

What was the inspiration behind your product?

I started going to conventions in the mid-1990s. As cosplay started becoming more common over the next few years I noticed a lot of Vash cosplayers did not have glasses or had poor replicas. I searched online and found the official movic replicas selling on eBay for $150-$300 and the poor replicas selling at about $90. I bought up a few pairs of similar looking glasses and modified the arms and started selling them for $20 on eBay. I did not make a lot, but I made enough to afford buying more glasses to modify as well as my anime, comics and games.

What led to you try Ponoko?

Before I found Ponoko my products were very limited. I mostly worked with existing products that I purchased modified, then resold.

In 2012 I discovered Ponoko. Now I could design and cut acrylic and started making unique designs instead of modifying existing products. When business started picking up in late 2013 I had to choose between working full-time in IT for the county or my glasses. Certain circumstances came up and I put in my two weeks notice with the county and have been making glasses since.

What are the top 3 things you love about Ponoko? Why?

The simple design requirements, the great customer service, and a fairly decent number of materials to choose from.

The design requirements are easy to understand and work with in inkscape which is free. Files can be created saved edited without expensive software or conversion.
It is not unusual for me to receive product and let it sit for a few days before I need to assemble a piece from the lastest Ponoko delivery. Sometimes I find my acrylic parts are damaged under the original paper by the manufacturer. When I contact Ponoko about this issue or other issues like product broken in the mail or cut in the wrong color which both very rarely occur, I never have any trouble getting in touch with Ponoko’s customer service who quickly arrange for a replacement. The number of materials to choose from in acrylic alone is pretty great. I have only run into a few instances where color limitation was an issue and in those cases Ponoko was willing to help me with a custom order.

How did you make (and sell) your glasses before Ponoko? How is this different from your Ponoko process?

From 1996 until 2012 I worked with existing products modifying them to create new products. I believe I had about 17 unique products until I started working with Ponoko. After the discovery of Ponoko in late 2012 I went from making a few different products to hundreds of unique items in less than a year.


How long does it take to go from: (i) idea to design; (ii) design to prototype; (ii) prototype to product; (iv) product to first customer (or media attention)? How do these 4 speeds compare to doing this without Ponoko?

With Ponoko, From idea to design takes an hour or two, and design to prototype takes about a week. If the design works out I also end up with a product at this point. If the design does not work out I am looking at another hour or two fixing issues with the design and another week waiting for the revised design to be delivered. Once I have a new product listed on Etsy I usually have my first order within a week. Without Ponoko or a similar service my business does not exist.

What advice do you want to give to other designer/sellers?

Do not take criticism and feedback personally, but do not let people walk all over you either. Customer service is important but you should expect to be treated respectfully by your customers as well.


So now that you know the story behind Akujin Corps, you can find the current range of laser cut cosplay glasses on Etsy.

If you’re inspired by Robert’s success to try laser cutting your own products, head over to the Ponoko Personal Factory and start making today.


Moodlight, The Worlds Emotions On Your Desk


Another Ponoko customer has exceeded funding on kickstarter in record time! Conner, the maker of the Moodlight, had originally pledged to raise $935. Within 17 hours he had over achieved funding by 139%! The current total is at a whopping $3,323 with 14 days left to go! Where it will end? It appears the sky’s the limit.

The Moodlight changes colour depending on the aggregate emotions found online. A daily sample of 2,600,000 tweets are used to help determine what the mood is.


This is a great idea and would make a great tool for people who work in the world of Digital Media or Marketing, having a constant update of the emotion without having to stay connected to the twittersphere at all times.

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The beautiful Moodlight is constructed using 5.2mm Birch Veneer Core and 3mm Opal Acrylic from our US catalogue.


Head over to Kickstarter and take a look for yourself, and why not drop in a pledge while you’re there.

If you’ve got a gem of an idea and you’re looking for advice on how to make it a reality, check out the rest of the Ponoko site and feel free to ask us any questions.

Building The Ideas That Build Young Minds

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When most people imagine laser cutting, they envision quirky personal projects or grand scale commercial ones. One of the last places you would expect to see laser cut designs is in a Physics classroom. But thanks to the inventiveness and commitment of one teacher, a classroom of students are now able to grasp the more complex fundamentals of Physics bother literally and figuratively, thanks to Ponoko’s laser cut designs.  

In this blog, written by Physics professor Matthew Jacques at Pentucket Regional High School we’ll see how Ponoko was able to build the tools, which enabled him to demonstrate his curriculum and ensure pinpoint precision each time. With Ponoko’s help, ideas that were relegated to just a textbook came to life with tactility and are helping young minds experiment and learn Physics like never before.

(The following blog has been written by Matthew Jacques, Pentucket Regional High School, edited by Samantha Herald and republished here on Ponoko’s blog with his permission)

When I am teaching physics, I always find myself thinking, “I wish there was a lab accessory or device to do this or that.” Most of the time the thought lingers for a moment and I simply push on with the materials we have or ultimately discover with dismay the desired equipment simply does not exist. Such occurred when I began the year examining the core concepts of motion. The unit studies how an object change its velocity and distance from one second to the next when accelerating due to free-fall. It is challenging enough to guide the students to the conclusions through inquiry based labs, but it is even more challenging when the equipment introduces extra variables. I purchased a set of gravity drop kits that operate through an original mechanical release mechanism that drop marbles from rest through two CPO photogates. The mechanical release mechanism did not drop the marble from rest and was terribly inconsistent. If a student was not careful, the mechanism would give the marble an undue initial velocity. I instead needed an electromagnet to drop the marble consistently every time. No such mechanisms existed that could easily connect with the CPO base stands; however these could be specifically tailored by laser cutting sheets of woods.

A few years ago, I created a personal project from, a “maker” service that can laser cut materials such as wood, plastic, metal, and more out of varying thicknesses with, of course, laser precision. The premise was simple: a blueprint design could be created using either Adobe Illustrator, InkScape, or Corel Draw, and if a line was “blue”, it cut the material and if the line was “red”, it would engrave a line. The design process consisted of determining what type of lab equipment was needed, taking measurements to integrate it with existing equipment, and going through design iterations on the computer. Choosing a material and thickness is a critical first step since it drives the overall design and dictates how the sides fit together. I chose a wood laminate, as it was inexpensive, durable, and easily assembled with wood glue.

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The cost of any Ponoko order is extremely variable based on the complexity of the laser cutting and the types of materials being used. Luckily, I was able to have an idea of the cost by uploading designs and receiving an instant quote through the Ponoko website. The quote allowed me to optimize the project and cut down on costs. For example, if you have two objects laser cut, by sharing a “cut line” between objects, you reduce the laser time and thus the cost. Certain types of laser cutting such as engraving an area costs far more than just creating an engraved line. Because I ordered the product through my school, I was given a generous 55% discount and a free subscription to their prime service. All in all, the entire order came just shy of $160 and took about two weeks from the time of order to the date of arrival.

The Ponoko order arrived in large sheets of wood which looked like jigsaw puzzles. After removing the paper backing, the pieces lifted out easily. It was a satisfying experience seeing the design on the screen become real and tangible objects. It is most likely the closest thing we have to the replicator on Star Trek. The parts were exactly as I designed them down to the most minute detail. Aside from some light sanding on a few pieces, the majority of the project fit together seamlessly.


The electromagnetic marble releaser (or EMR) was the most challenging of all the builds due to its technical nature. The EMR uses a momentary switch to trigger an electromagnet and a slide switch to enable an LED indicator. Maximizing its usefulness, the device can fit on either a slanted straight track or vertically on a base stand. As expected, the EMR takes out the human element of releasing the marble and produces a much more consistent release.

Screen shot 2015-09-25 at 3.53.53 PM

Moving forward, I can only hope to think of and create more laser cut projects for class. No longer do custom solutions need to be haphazardly put together with cardboard and tape; they can instead made with laser precision. If any fellow teachers are interested in learning more or acquiring these designs for your class, please email me at 


Ponoko Customer ‘Catapults’ Past Kickstarter Goal With Ease

Another Kickstarter success using Ponoko

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Office wars don’t always have to be nasty email battles. Sometimes they can be fun too! Armed with this idea, Apptivus – a collective of creative thinkers came up with ‘PennyPult’.

Presenting, the PennyPult

The team at Apptivus has a successful history of designing exciting products including mobile apps and games as well as physical goods. The PennyPult is miniature siege weapon. By definition, it is a trebuchet or a gravity-powered catapult. The kit comes with everything you need to build your very own desk sized trebuchet. All you need is a flat surface and 16 pennies.

Apptivus believes the PennyPult is a step above the other trebuchet kits on the market because it’s smaller, easier to build, and more fun. Additionally, it has a unique design they claim you won’t find anywhere else.

Screen Shot 2015-08-28 at 4.17.06 PM

The PennyPult gets its special look from the stacked counterweight design. Unlike a traditional trebuchet, the counterweight is positioned above the throwing arm. In addition to having a unique throwing action, it actually increases the throwing distance. The PennyPult can throw a projectile up to 35ft! Not bad for a machine that stands only 9 inches tall. Plus, it’s easy to load and fire and you won’t have to deal with finicky slings, tangled lines, or misfires.

Designed with precision through Ponoko

Using laser cut parts from Ponoko, constructing a working trebuchet has never been easier. A PennyPult can be constructed in less than 15 minutes and without the use of tools. It requires no glue, no sanding, and no knowledge of woodworking. The precision laser-cut pieces simply snap together. The other pieces are made of brass, copper, rubber, and acrylic ensuring you wont be disappointed with its quality.

Blowing the roof off Kickstarter funding goals

 The first PennyPult was created in January 2015. Since then, it has gone through countless iterations and improvements. Months later, the team at Apptivus had something they were really proud of. After a first production run in May and having received positive feedback from friends and family, they decided to take the project to KickStarter. Their goal was to raise $2,000 from August to September.

Screen Shot 2015-08-28 at 4.19.57 PMYet, nothing could have prepared them for the overwhelming success they were about to witness. They breezed past their original funding goal and saw the figures increase by a whopping $6000 in just one weekend.

And with a few days still to go, they have exceeded their original budget by 15 times to raise an astounding $37,989 and the money is still pouring in.

The PennyPult is available through Kickstarter at a discounted price, with kits ranging from $25-$150. And if reading this has inspired you to launch your own hardware idea, make it and sell it with Ponoko today!

Booboo – The Interlocking Bamboo Drone

Interlocking bamboo drones from Andy Shen

There’s a lot of buzz around Andy Shen’s drones – and it’s not just the hum of his multi-rotor quadcopters. Earlier this year Motherboard featured Andy’s drones in their coverage of the first ever drone dogfight.

Since then, Andy’s been hard at work on his latest drone, the Booboo. Made from laser cut bamboo, the Booboo’s lightweight frame can be assembled like a 3d puzzle without the need for any glue or hardware. This unique interlocking design makes assembly a snap, while keeping the total weight of the drone to a minimum.

Check out the video below to see the Booboo in action:

Andy got his start flying drones in 2012 as a way to take aerial photographs of bike races. As a professional photographer and an amateur bike racer, Andy was enthralled with the idea of shooting races from the air. Once he started flying, he immediately saw improvements he could make to the drones on the market, so he began designing drones of his own.

After creating his racing quadcopter from CNC’d carbon fiber – the Fast Forward – He got the idea of making laser cut drone frames from Bamboo. His first step was to get his hands on a laser cut sample:

“I was pleasantly surprised to find laser cut bamboo is way cheaper than CNCing G10 or carbon. It also might be pretty light. I measured its surface area by counting pixels in Photoshop, and comparing that to a sample piece I get 112 grams for the frame, which is right on par with carbon frames!”

Andy started work on the Booboo using Google Sketchup. “It helped to build it in a 3d program to make sure all the parts fit correctly.” Andy says, “It’s a great way to visualize things and catch mistakes.” After a night of feverishly designing, he submitted his designs to Ponoko, and had a working prototype in a few weeks.

Andy’s first prototype went through two months of iterations before being ready for production. Andy details his process of testing, flying, designing and iterating over on his blog. After four iterations and a handful of crashes, Andy was ready to put the Booboo into production.

To achieve the Booboo’s unique interlocking design, Andy needed just the right amount of control over his parts, while still having access to Ponoko’s designers when he needed them:

“On the one hand, I love being control: I place the order and I upload the drawings. I’m solely accountable for the accuracy of my order.” Andy says, “On the other hand, the tight tolerances of the job required human supervision, and I was well taken care of by the crew to ensure that the materials met my specifications. It was really the best of both worlds.”

Andy credits Ponoko Prime for helping him keep the costs of his final product down. “You can’t beat Prime” Andy says, “Prime brought my costs down and allowed me to offer the Booboo at the right price for my customers. The Booboo is only viable at a certain pricepoint, so without Ponoko and Prime it would never see production.”

I asked Andy which drones are his favorite, and where he likes to fly. “We have a few spots in the city” Andy says “and we also have a club out on Long Island for weekends. For pure speed I fly the Fast Forward, and if I want to zone out and feel like a bird I fly the Booboo.”

Andy’s advice for designers just starting out with their own product line? “There’s few things more gratifying than seeing your idea realized in a tangible object” Andy says “There’s tons of great tips on the Ponoko site, so read them all and go for it.”

You can read about all of Andy’s drones at, and you can get a drone of your own at Andy’s Shopify Site.

Inspired to create your own product line? Make it with Ponoko!

Industrial Designer Iterates From Idea To Market in Just 15 Days.

Industrial designer Delna Balsara teams up with Ponoko to quickly bring her product idea to life.

Delna Balsara is the industrial designer behind BUKUL – a clever bamboo organizer that keeps your pens, notebooks, phone and tablet organized while you’re on the go.

Made from laser cut bamboo from Ponoko – the BUKUL comes with 2 elastic belts, one for securing your pens and phone to a notebook, and a larger belt for connecting the BUKUL to your laptop.

Delna got the idea while at work, going from meeting room to meeting room juggling her belongings in her hands. “Sometimes it was embarrassing” she says “It wasn’t enough to warrant carrying my backpack everywhere, but I kept dropping things.” A friend recommend she try out Ponoko, so she signed up and set to work on creating a solution for herself.

Delna was impressed with how quickly she was able to go from idea to prototype. “I drew it out in Illustrator and uploaded it to Ponoko – super easy.” she ways “I had it within a week”. Delna then set to work on hand-sewing the first set of elastic straps, and checking the measurements of her new invention.

The quick turnaround time meant she was able to quickly revise and update her product in days, rather than weeks. “The measurements were still a bit off for my phone and pen to properly fit” Delna says “so I revised my file and uploaded it to Ponoko. Once again, it was sent in no time and my first BUKUL was made.”

With a working final product in her hard, the BUKUL soon caught the eye of her co-workers. “Every meeting I went to, colleagues wanted to know where I bought it.” she says. It was clear that folks were looking for a way to keep organized when they walk into a meeting, studio or class. “Everyone was urging me to sell them on ETSY” she says “so I finally bit-the-bullet and set up a store.”

Delna points out Ponoko’s speedy customer service made it easy to iterate from idea to final product:

“I love the ease of uploading my files, the production statuses that I get, but most of all it’s the customer service. Anytime I’ve had an issue or question about a file, someone gets back to me right away and is really helpful. I think there’s just an overall ease to the process, from beginning to end.”

Delna’s story is another great example of how you can go from idea to final product faster than ever before with Ponoko.

The BUKL is available on Delna’s ETSY store.

Inspired to design your own product line? Make it with Ponoko!

Ponoko Customer Blasts Past Kickstarter Goal in 3 hours

Another Kickstarter success using Ponoko

UPDATE: The Electric Eel Wheel has now raised over $40,928! Huge congrats to Maurice & Emily on reaching over 800% of their goal!

Maurice Ribble is the Boston based engineer behind the Electric Eel Wheel – a clever electric spinning wheel that makes it easy to spin the fiber of your choice into yarn.

Maurice’s Kickstarter campaign blew past it’s $5,000 goal in just three hours – and is on track to break $20,000 in under a week.

The Electric Eel Wheel was already a huge hit in the hobby fiber, spinning, and knitting communities, so it made sense to make the jump to Kickstarter. “I figured this would be a good project for it because nothing like it has been done before” Maurice says, “my wife who’s been helping with this project really liked the idea of doing a Kickstarter so that’s what really decided it for me.”

Traditionally, yarn is spun with a foot powered spinning wheel – a time consuming process that tends to be hard to master. While there are electric alternatives available, quality wheels are costly- with price tags of $800 or more. This gap in the market was part of the inspiration for the Electric Eel Wheel.

Using laser cut parts from Ponoko, Maurice and his wife Emily set out to create their own electric spinning wheel that was affordable, while still being as good or better than the ones currently on the market.

Maurice says using Ponoko made it easy to reduce costs by iterating through different designs. “I was surprised at how much spending some time optimizing the part layout cut my costs.” he says  “For me it almost cut my costs by half because I was able to share a lot of edges and use the materials more efficiently.”

While this is the fourth commercially available version of the wheel, Maurice was still able to find ways to improve the design and add new innovative features:

“Once I get my hand on the laser cut Ponoko pieces I assemble it and I almost always get ideas on how I might improve it during assembly. When those improvements are getting small I know I’m at the stage where it’s good enough.”

Maurice credits the research he did, as well as the feedback he got early on as the key to Electric Eel Wheel’s explosive success. “I read a lot about how to launch a Kickstarter campaign. Making a good video is important so I spent a lot of time on that.” Maurice says, “I shared it with a few close friends to build my confidence and get feedback on what I might tweak.”

When we asked Maurice what advice he would give to people just starting out with Kickstarter, he warned entrepreneurs-to-be not to let expansion or addition of new features hurt your project:

“Don’t let feature creep hurt your project. First you need to decide when it’s good enough to put on Kickstarter. Some of the ideas that come in are good and I do leave my options open, but you need to always consider pros and cons before adding something.”

Want to get your hands on your own Electric Eel wheel and start spinning your own yarn? The Electric Eel Wheel is available through Kickstarter at a discounted price, with packages ranging from $149-$209.

Got a great hardware idea of your own? Make and sell it with Ponoko.

Top 10 Seller Stories of 2014

Inspiring stories of independent designers & sellers creating products with Ponoko.

2014 was an amazing year for us and our amazingly creative customers. Ponoko customers are not only making super cool original products, they’re solving design problems for underserved markets and building successful small businesses.

#10: Laser Cut Robots Remind You to Water Your Plants

Some of us are blessed with a natural talent for caring for our houseplants. Others, however, struggle with merely keeping our houseplants alive.
Read Dickson Chow’s story about saving the lives of innocent plants everywhere with the help of his laser cut robot friends.

#9: Photochemical Machining Goes Bohemian

Rachel Dropp is the one-woman operation behind Raw Elements Jewelry, a brand that combines modern Photochemical Machining (PCM) with traditional jewelry-making techniques. The results are unique hand-crafted pieces that feature a raw, unique style.

Read Rachel’s story on how she launched a line of bohemian inspired jewelry designs, and the unique process behind these pieces.

#8 The Kyub MIDI keyboard

The Kyub is a compact, fully programmable MIDI interface that provides a new way to compose, record and perform music. Although the Kyub Music group fell short of their original Kickstarter goal – they were able to garner enough support for the product to put the Kyub into production. Read the Kyub’s story and get a first hand look a the Kyub in action.


Building a laser cut and 3D printed PlotClock

Arduino-driven clock that writes the time, erases and repeats

Self-declared “Geek Mom” Debra posts some pretty amazing DIY projects on her blog, and this version she made of the PlotClock is well worth a closer look.

As you can see in the video above, the PlotClock is a timekeeping device that diligently wipes away the previous figures before scrawling the current time with an erasable pen.

“There is something very human and endearing about the motion of the arms as they perform their task of drawing and erasing over and over and over again.”

Debra followed instructions that she found on Thingiverse and incorporated extra modifications suggested by other Thingiverse members. Even still, resolving the design was an iterative process that included using SketchUp to visualise how the mechanism works before sending files to Ponoko for laser cutting.

“The upload and ordering process was very easy.  The hardest part was waiting for the package to arrive.”

And arrive it did, in a timely manner. Read on to discover how she added in a variation of the 3D printed cap for the dry-erase pen, and used the flexibility of Arduino programming to customize the code to the specific requirements of this project.

via Geek Mom Projects