Cashing In on the Wedding Industry: Photo Booth Props

How Others are Finding Success Making and Selling Laser Cut Photo Booth Props

laser cut wedding photobooth props evi 1

Photo booths at weddings are an increasingly popular way to engage guests with the spirit of the celebration, and with good reason. The photobooth provides a way to have a little carefree fun, all while creating lasting memories on the happy couple’s special day.

No photobooth is taken seriously unless it has a good selection of props; and through laser cutting, it can be easier than ever before to make high-quality custom props for wedding guests to use in their photo session. Let’s take a look at a few of the fun ways people have used laser cutting to produce photobooth props for sale on Etsy.

Laser Cut Text Props

Pictured above is a collection of laser cut text props by Evi Amaira Custom Decor. Laser cut text works really well in this application because it is very easy to create relatively complex shapes, as can be seen in the fancy fonts used here. Two other approaches to text are shown below, where the messages have been laser etched into the timber surface and then finished to make the text really pop.



In these exaples (above) from Studio 38 Torquay, the text has been laser etched and then filled with enamel paint. The surface is then coated with a clear matte varnish that prevents flash glare from ruining the photos. Here is a closer look at the laser etched text with enamel paint:

laser cut wedding photobooth props studio38torquay-2a

Laser Cut Object Props

For those whose actions speak louder than words, clowning around in front of the camera often comes naturally – but for others, it can help to have fun graphic object props at hand. The laser cut wedding photo booth prop sets from Evi Amaira (below, left) and Styline (below, right) can help to create that distinguished, formal feel or perhaps add a little spice to the party.


Laser Cut Photo Booth Frames

Another great idea is to go one step further and supply a laser cut photo booth frame for guests to pose with! The example on the left from PhotoBoothProp is in the style of a polaroid print, and the wood has been painted in preparation for dry-erase markers so guests can personalise their messages to the happy couple. Featured on the right, another approach to the photo frame prop from Scrapadabra includes the names of the matrimonial couple highlighted in ornate script.


Photo booths are a lot of fun and set up an opportunity for wedding guests to share their joy with the happy couple in creative ways. Using your Ponoko Personal Factory and some clever laser cutting, the wedding photo both experience can truly become a dynamic memory maker for that special day.


New Materials to Inspire Innovation: Matte-Finished Clear and Two-Color Acrylics

New acrylics for laser cutting

We love acrylics! And we’re releasing two this month. Clear acrylic with matte finish is new in the US while our popular two-color black-on-white is now available in New Zealand. There are a lot of great projects you can do with this flexible material.

Clear Acrylic With Matte Finish

This is a cool thermoplastic that has a matte finish on one side and glossy finish on the other. When you order this material for a project, by default the material will be placed matte side up so the laser engraving will be on the matte side. If you wish to engrave the gloss side instead, please let us know via a note in the shipping instructions.

laser cut acrylic


Here’s a great example of the material laser cut as a business card:

Clear acrylic with matte finish laser cut as a business card


Two-Color Acrylic – Black on White

This two color acrylic has a thin layer of matte black plastic on the top – engraving reveals the white acrylic underneath for a dramatic effect. The example above is a card wallet made with this cool acrylic.

two color acryic for laser cutting

How do you plan on using these amazing acrylics? Let us know in the comments below.

Laser Cut Success Stories: Akujin Corps Etsy Store

How to quit your day job and find success with niche laser cut products 

akujincorps - laser cut glasses

Robert Overstreet was once a mild mannered IT consultant with a passion for cosplay on the side, but thanks to some clever design thinking and effective use of the Ponoko Personal Factory, his Akujin Corps Etsy store has turned into a serious full-time business.

Akujin Corps specialises in laser cut acrylic glasses for cosplay enthusiasts. The designs are inspired by the dynamic characters from various anime, comics and other media – a wildly creative culture where everyday boundaries blur with fantastical action and adventure.

Let’s take a look at Robert’s journey and reflections on his laser cutting experience with Ponoko.


How did you get started as a designer and seller on Etsy?

To be honest I do not recall how I found Etsy. I expect it was mentioned somewhere while looking for alternatives to eBay.

What was the inspiration behind your product?

I started going to conventions in the mid-1990s. As cosplay started becoming more common over the next few years I noticed a lot of Vash cosplayers did not have glasses or had poor replicas. I searched online and found the official movic replicas selling on eBay for $150-$300 and the poor replicas selling at about $90. I bought up a few pairs of similar looking glasses and modified the arms and started selling them for $20 on eBay. I did not make a lot, but I made enough to afford buying more glasses to modify as well as my anime, comics and games.

What led to you try Ponoko?

Before I found Ponoko my products were very limited. I mostly worked with existing products that I purchased modified, then resold.

In 2012 I discovered Ponoko. Now I could design and cut acrylic and started making unique designs instead of modifying existing products. When business started picking up in late 2013 I had to choose between working full-time in IT for the county or my glasses. Certain circumstances came up and I put in my two weeks notice with the county and have been making glasses since.

What are the top 3 things you love about Ponoko? Why?

The simple design requirements, the great customer service, and a fairly decent number of materials to choose from.

The design requirements are easy to understand and work with in inkscape which is free. Files can be created saved edited without expensive software or conversion.
It is not unusual for me to receive product and let it sit for a few days before I need to assemble a piece from the lastest Ponoko delivery. Sometimes I find my acrylic parts are damaged under the original paper by the manufacturer. When I contact Ponoko about this issue or other issues like product broken in the mail or cut in the wrong color which both very rarely occur, I never have any trouble getting in touch with Ponoko’s customer service who quickly arrange for a replacement. The number of materials to choose from in acrylic alone is pretty great. I have only run into a few instances where color limitation was an issue and in those cases Ponoko was willing to help me with a custom order.

How did you make (and sell) your glasses before Ponoko? How is this different from your Ponoko process?

From 1996 until 2012 I worked with existing products modifying them to create new products. I believe I had about 17 unique products until I started working with Ponoko. After the discovery of Ponoko in late 2012 I went from making a few different products to hundreds of unique items in less than a year.


How long does it take to go from: (i) idea to design; (ii) design to prototype; (ii) prototype to product; (iv) product to first customer (or media attention)? How do these 4 speeds compare to doing this without Ponoko?

With Ponoko, From idea to design takes an hour or two, and design to prototype takes about a week. If the design works out I also end up with a product at this point. If the design does not work out I am looking at another hour or two fixing issues with the design and another week waiting for the revised design to be delivered. Once I have a new product listed on Etsy I usually have my first order within a week. Without Ponoko or a similar service my business does not exist.

What advice do you want to give to other designer/sellers?

Do not take criticism and feedback personally, but do not let people walk all over you either. Customer service is important but you should expect to be treated respectfully by your customers as well.


So now that you know the story behind Akujin Corps, you can find the current range of laser cut cosplay glasses on Etsy.

If you’re inspired by Robert’s success to try laser cutting your own products, head over to the Ponoko Personal Factory and start making today.


Exciting New Materials: 3 Glitter Acrylics and Blonde Bamboo Ply

A little glitz and glamour is coming your way, USA. We’ve just released 3 glitter acrylics that look amazing for jewelry projects or anything that needs a little sparkle to standout.

Acrylics are hard and stiff plastics that can be cut with precision for small jewelry like earrings or tableware, electronics enclosures, conference badges, signage, book covers, POS displays and more. They’re non-toxic and even recyclable in some areas.

Acrylic Glitter Black

This striking new acrylic can give extra depth to your projects. The transparent black acrylic has flecks of black glitter that reflect light. It a great option for keychains such as in the example we have.

Acrylic Glitter Silver

This transparent silver acrylic has flakes of silver in it that catch the light and make it shimmer — making it feel just a little bit more special than regular acrylic material. It really looks lovely as a pair of posh earrings.


Acrylic Glitter Gold

This transparent acrylic with specks of gold glitter look amazing on different projects. You can use it for your wedding products such as cake toppers or as a phone cover for that extra bling.


One of our most popular materials – the blonde bamboo – is now available in New Zealand.

Blonde Bamboo


We’ve been seeing a lot of cool projects getting made with this material. Here’s an example from Iluxo that we really love.

blonde bamboo ply


Got any ideas for what you want to make with these new materials? Tell us about it in the comment section.

Cashing in on the Wedding Industry: Laser Cut Cake Toppers

How Etsy sellers are finding success with generic wedding cake topper designs

laser cut wedding cake topper livelovedesigns1

Wedding celebrations often take the best parts of a party and do them bigger and better than ever before. Weddings are a big deal, from the dress to the venue, to the dancing and of course that all time favorite… the wedding cake. And what better than a laser cut cake topper to top off the most extravagant of celebratory desserts.

Why use laser cutting for wedding cake toppers?

Let’s take a look at what makes a good topper, and see how successful Etsy sellers are making the most of what laser cutting has to offer. Pictured above is an example of a laser cut bride and groom silhouette from LiveLoveDesigns7, which neatly captures the elegance and romance of a traditional wedding celebration.


Laser Cut Silhouettes

The silhouette theme is well suited to laser cutting, with the versatility and precision that is able to be achieved. Forms are easy to identify and silhouettes communicate an enhanced energy through the simplicity of the unknown; the information that is not being shown.

This can be seen in the two examples above from True Love Affair. On the left, the happy couple are lucky enough to share their wedding day with their kids, and on the right, the exuberance and romance of the new bride and groom’s interaction cannot be denied.


A sense of fun

While the elegance of a bride and groom in traditional wedding dress and fancy suit has broad appeal, the formal ceremony is not for everybody. Making a laser cut wedding cake topper is an opportunity to communicate your playful side. Here we can see some romance in the rain (above, left) by Cake Topper Design that may suit a wedding in Seattle, and the dancing family in the example from Wedding Cake Name (above, right) are really tearing it up on the dance floor.


Another fun approach is to make mini-figures of the bride and groom. While not quite as precise as if they were 3d scanned and printed, the cartoon character versions from NGO Creations (above, left) are very cute and playful. It doesn’t have to be an actual representation of the bride and groom – many themes and lifelong favorites can also become wedding cake toppers thanks to laser cutting! Chances are this fun topper from Coral Mint Design (above, right) wasn’t the cake from Mickey and Minnie’s actual wedding…


Mixing laser cut materials

By using different materials for a laser cut wedding cake topper, further context can be created. The bride in white is matched by a groom in full dinner suit in this graceful ornament from Cake Topper Design (above, left). Enhancing the use of text with a warm red love heart from Coral Mint Design (above, right) is eye-catching and romantic, just right for a wedding cake.

Most of the designs shown here have been laser cut from acrylic, which is a good choice for something you’re sticking into your dessert as there is little chance it will impact the flavor or health of your wedding guests.

Personalised cake toppers using laser cut text

For a more personal touch, having names, initials or other identifying aspects of the happy couple custom laser cut is another option. Here we can see two examples; one with ornate text from Coral Mint Design highlighting the newly shared surname (below, left) and another approach taking romantic inspiration from the ever-romantic Jack Johnson song Better Together (Holiday Cake Topper, below right).


The cake toppers that we have highlighted here are just a taste of the diverse range available from savvy Etsy sellers. With as many as 2.5 million weddings annually in the US, these laser cutting entrepreneurs are on the right track by directing their creativity towards this vibrant market segment. Perhaps you can find success too, using the Ponoko Personal Factory to top off the most memorable of matrimonial desserts!

How To Make a Laser Cut Wobbler

Get your creativity rolling with this simple DIY laser cut project

laser cut wobbler 1

Watching things wobble has something mysterious and mesmerising about it, and when you add in the precision of a laser cutter, the results are mathematically sublime. Building your own laser cut Wobbler is a fun way to learn about the physics behind motion and inertia, or if the how and why is not as critical for you as the what, perhaps having something novel and intriguing to roll across the table is reason enough!

Thanks to Thingiverse users Greg Zumwalt and Ella Jameson, making your own laser cut Wobbler is easier than ever. You may notice from the image above (and the video below) that Greg’s design is not actually laser cut… it has been 3D printed. That’s where Ella comes in – she remixed Greg’s design to make her laser cut version, and shared the files for others to enjoy.

Simply download Ella’s .svg files (different disk sizes have been prepared for a material thickness of 3mm) and fire up your Ponoko Personal Factory to laser cut in your 3mm material of choice.

Here is a video of Greg’s wobbler in action:

So how does a Wobbler work?

The Wobbler moves so nicely because its center of gravity remains very nearly constant while rolling along, thanks to the ratio between the slots that connect the disks and their radii. This can be calculated for any round-ish shape using mathematical magic, but if equations make you wobbly, then you can cheat a little and use the approximated ratio of:

Slot Length = Disk Radius * 0.293

Wobblers can come in a number of forms, and with the repeated motion of the disks as they roll along, there is a great opportunity to laser etch onto the surfaces for further visual impact. It is also possible to apply the same mathematics to other Wobbler constructions; perhaps the most notable example of this is John Edmark’s laser cut Rollipses.

Click through for a video of yet another stunning kinetic mathematical wonder from John Edmark, as well as a collection of Wobblers presented by Tim at Grand Illusions. (more…)

Understanding Button Design

A Comprehensive Product Design Guide to Push All Your Buttons

button design for laser cutting

Even with the prevalence of touch-enabled devices in our lives, the tactile button still holds its own as one of the most important physical design elements in a product. Throughout your day, you will encounter dozens (if not hundreds) of examples ranging from the thoroughly satisfying and highly engineered through to the hastily made, poorly molded and barely functional.

Getting those buttons right can be tricky, but thanks to design engineer Christian Brown’s Button Design Showcase we are able to get our heads around some of the important considerations that can help to ensure a successful outcome for your laser cut products.

“Buttons are a chance for both comfortable ergonomics and increased intuition in your product design… Large buttons surrounded by smaller ones indicate relative importance. A volume rocker button indicates a level going up and down. A single big red button says, ‘PANIC!’.”


How About Button Design for Laser Cutting?

By incorporating Christian’s button design insights with the thinking behind lattice (or living) hinges, we can use these same design principles for laser cutting. Enclosures for DIY electronics projects will often have holes or cavities laser cut to allow for the insertion of mechanical switches or buttons. It would certainly make the design a whole lot more interesting if these mechanical elements can become a more integral part of the laser cut pattern!

Laser Cut Buttons: Integrated

One way to do this is to add integrated spring elements to the surface of an enclosure, enabling buttons to be a part of the product housing itself. The DIY cellphone from David Mellis shows this quite effectively:

laser cut wood cellphone laser cut buttons

Laser Cut Buttons: Materials

Another option is to use an alternate material that can be fixed to the casing mechanically, much like is done in manufactured products. Alternate materials can include:

  • – color contrast (eg: different colored acrylic)
  • – translucent (eg: clear acrylic, back-lit for extra zing)
  • – rubber/silicone (using laser cutting and/or 3D printing to make a simple mold)


laser cut buttons emu caseimage source: BMOW

laser cut button 3d print
image source:

Learn About Button Design

If your laser cut designs have buttons of any kind, then you should find Christian Brown’s Right On The Button: Using Design as a Showcase for Excellence an interesting read indeed. Gaining an understanding of what goes into the button design for manufactured products can help your own workflow, and aid in using laser cutting to its full potential.

Fictiv via Solidsmack


Get Creative with 3 New Two-Color Acrylics

Have you seen our latest two-color acrylics in modern tones? We hope these spark your creativity and inspire you for your next laser-cut project. Our new acrylics are 0.8 – 2.1mm thick. With a thin layer of a different colored plastic on top. Engraving reveals the second acrylic color underneath. This results in a dramatic effect perfect for making jewelry, tableware, electronics enclosures, conference badges, signage, book covers, point of sale displays and more.

We have three new two-color acrylics available:

White on Black


Brushed Silver on Black 


Black on White


What we love about the two-color  acrylic is how it changes the overall look of the finished product. Here’s a great example of brushed silver on black:

Promo products


Laser Cut Acrylic Bending Jig

Quick approach to controlling acrylic forming

laser cut acrylic bending jig

Laser cut acrylic has so much going for it, which is why this material’s variants are among the most popular of all the options in the Ponoko Materials Catalog. Designs for laser cut acrylic tend to follow a familiar pattern; boxy shapes, notched and stepped joins and slotted connections. But what happens when your form doesn’t fit this mold?

Ceramicist Chris Donnelly used laser cutting to build himself a basic bending jig that would enable the secondary manipulation of acrylic for his students at the Edinburgh Academy. Consisting of two laser cut side panels that are bolted onto a horizontal platform, the device allows for precise control across 180 degrees of movement thanks to a vertical plane that can pivot and lock into position.

Exactly what the students are making with this jig is yet to be revealed, but it’s great to see how some quick thinking and a clever laser cut design can upgrade the capabilities of their school workshop.

For those inspired to make a laser cut bending jig of their own, the Chris has shared the files on Thingiverse.


Ideas for Creative Agencies & Brands – #35

Illuminated laser etched business card


Handing out cards is a networking ritual that is still going strong, and for good reasons. As a conversation starter and trigger for memory recall, the trusty business card plays an important role… but with all the cards that get passed around at events, how can you make sure yours stands out from the crowd?

This bright example, designed by Uk creative agency The Big A for artist Ghizlan el Glaoui, shows that there are indeed alternatives to printed cardstock. Although it may not be something she’s handing out to every passer-by, it would certainly have an impact for the select few who do receive one.

How does it work?

A laser cutter was used to etch artwork and text into the clear acrylic surface, with the result almost invisible when viewed in natural light. This all changes when the material is lit from an edge, in a process known as total internal reflection. For Ghizlan’s illuminated business card, a small LED embedded in the corner is activated with a gentle squeeze, lighting up a sample of her artwork along with her signature and key contact info.

How can your brand’s image be illuminated with laser cutting from the Ponoko Personal Factory? Let us know in the comments below. For more ideas for Agencies and Brands, see the other posts in the series.

via PSFK